When to use it
Use it for early sizing and scenario comparisons on two-conductor DC or single-phase runs. Ampacity, insulation rating, temperature, bundling, terminations, protection, and applicable code must still be checked separately.
Estimate DC/single-phase voltage drop for copper or aluminum.
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Estimate conductor voltage drop for a DC or single-phase circuit using the approximate-resistance formula VD = 2 · K · I · L / CM.
Load current, one-way run length, wire AWG size, and conductor material feed into the classic K-factor method. The factor of 2 accounts for the out-and-back conductor path. Source voltage is used only to express drop as a percentage.
AWG sizes come from the built-in reference table (4/0 through 40 AWG). Reference ampacity values shown in the dropdown are typical NEC Table 310.16-style figures for copper — not a code determination on their own.
This is a simplified DC-resistance approximation. It ignores conductor temperature rise, AC skin and proximity effects, and reactance. Three-phase circuits use a different multiplier (√3, not 2) and are out of scope. It is not a substitute for an NEC Chapter 9 voltage-drop study or a licensed electrician's calculation.
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Practical guidance
The calculator estimates resistive drop for DC or simple single-phase circuits. It helps compare run length, current, conductor material, and AWG size, but it does not perform a complete electrical design.
Use it for early sizing and scenario comparisons on two-conductor DC or single-phase runs. Ampacity, insulation rating, temperature, bundling, terminations, protection, and applicable code must still be checked separately.
For a 120 V, 15 A copper circuit with a 50 ft one-way run and 12 AWG conductor, the K-factor estimate is about 2.4 V drop, or roughly 2.0%. Doubling the one-way length approximately doubles the drop when the other inputs stay fixed.
The approximation is VD = 2 × K × I × L ÷ CM. K represents conductor resistivity, I is current, L is one-way length, and CM is circular-mil area. Percent drop is VD ÷ source voltage × 100. The factor 2 represents outbound and return paths.
The simplified model omits temperature-adjusted resistance, AC reactance, harmonics, power factor, connection losses, and three-phase geometry. Do not use it as an ampacity ruling, code determination, or substitute for a licensed electrical professional.
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